Setup Sheet for Program 000208-FT-AL_OP2

Program Comment:
000208-FT-AL_OP2
Job Description:
000208-FT-AL_OP2
Document Path:
000208-FT-AL Tiny Extruder Halter v9

Setup
WCS
: #1
Stock
:
  
DX: 50mm

  
DY: 55mm

  
DZ: 15mm
Part
:
  
DX: 42mm
  
DY: 52.5mm

  
DZ: 11.1mm
Stock Lower in WCS #1
:
  
X: -4mm

  
Y: -1.25mm

  
Z: 0mm
Stock Upper in WCS #1
:
  
X: 46mm

  
Y: 53.75mm

  
Z: 15mm

Total
Number Of Operations:
13
Number Of Tools:
2
Tools:
T6 T25
Maximum Z:
30mm
Minimum Z:
1.5mm
Maximum Feedrate:
2700mm/min
Maximum Spindle Speed:
24000rpm
Cutting Distance:
15319.26mm
Rapid Distance:
14088.65mm
Estimated Cycle Time:
10m:12s

Tools
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Minimum Z:
2.6mm
Maximum Feed:
2700mm/min
Maximum Spindle Speed:
18000rpm
Cutting Distance:
14717.54mm
Rapid Distance:
13538.51mm
Estimated Cycle Time:
8m:16s
(81.1%)
 
Holder:
TTS-ER20 Holder
Vendor:
Tormach
Product:
31829
    
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Minimum Z:
1.5mm
Maximum Feed:
960mm/min
Maximum Spindle Speed:
24000rpm
Cutting Distance:
601.72mm
Rapid Distance:
550.14mm
Estimated Cycle Time:
1m:25s
(14%)
 
Holder:
TTS-ER20 Holder
Vendor:
Tormach
Product:
31829

Operations
Operation 1/13
Description:
Adaptive1
Strategy:
Adaptive
WCS:
#1
Tolerance:
0.1mm
Stock to Leave:
0.5mm
/
0.3mm
Maximum stepdown:
6mm
Optimal load:
0.6mm
Load deviation:
0.06mm
 
Maximum Z:
30mm
Minimum Z:
5.3mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
11824.08mm
Rapid Distance:
12711.71mm
Estimated Cycle Time:
6m:55s
(67.9%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 2/13
Description:
2D Pocket1
Strategy:
Pocket 2D
WCS:
#1
Tolerance:
0.1mm
Stock to Leave:
0.1mm
/
0mm
Maximum stepover:
5.1mm
 
Maximum Z:
30mm
Minimum Z:
5mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
1271.64mm
Rapid Distance:
452.26mm
Estimated Cycle Time:
34s
(5.5%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 3/13
Description:
Bore3
Strategy:
Bore
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
2.6mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
61.77mm
Rapid Distance:
80.25mm
Estimated Cycle Time:
2s
(0.4%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 4/13
Description:
Bore2
Strategy:
Bore
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
5.02mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
1264.32mm
Rapid Distance:
143.67mm
Estimated Cycle Time:
30s
(4.9%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 5/13
Description:
2D Contour3
Strategy:
Contour 2D
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
-1mm
/
0mm
Maximum stepover:
5.7mm
 
Maximum Z:
30mm
Minimum Z:
8.4mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
158.05mm
Rapid Distance:
105.22mm
Estimated Cycle Time:
11s
(1.9%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 6/13
Description:
2D Pocket2
Strategy:
Pocket 2D
WCS:
#1
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
0.8mm
Maximum stepover:
1.8mm
 
Maximum Z:
30mm
Minimum Z:
4mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
137.68mm
Rapid Distance:
45.4mm
Estimated Cycle Time:
4s
(0.6%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 7/13
Description:
2D Chamfer4
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
2.9mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
28.81mm
Rapid Distance:
37.1mm
Estimated Cycle Time:
5s
(0.9%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 8/13
Description:
2D Chamfer4 (2)
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
2.6mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
29.74mm
Rapid Distance:
37.4mm
Estimated Cycle Time:
6s
(0.9%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 9/13
Description:
2D Chamfer4 (3)
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
2.1mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
30.24mm
Rapid Distance:
37.9mm
Estimated Cycle Time:
6s
(0.9%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 10/13
Description:
2D Chamfer4 (4)
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
1.5mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
30.21mm
Rapid Distance:
38.5mm
Estimated Cycle Time:
6s
(1%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 11/13
Description:
2D Chamfer2
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
4.1mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
223.82mm
Rapid Distance:
274.12mm
Estimated Cycle Time:
33s
(5.4%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 12/13
Description:
2D Chamfer2 (2)
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
4.2mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
38.98mm
Rapid Distance:
35.8mm
Estimated Cycle Time:
6s
(1%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Operation 13/13
Description:
2D Chamfer3
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
30mm
Minimum Z:
4mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
219.9mm
Rapid Distance:
89.32mm
Estimated Cycle Time:
24s
(3.9%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase